How to Inspect Fall Protection Equipment—and When to Replace It

How to Inspect Fall Protection Equipment—and When to Replace It

When it comes to jobsite safety, fall protection equipment is one area where you simply can’t cut corners. Harnesses, lanyards, self-retracting lifelines (SRLs), anchors, and other fall arrest components are critical to preventing serious injuries or fatalities. But like any gear used in the field, these items don’t last forever.

In this post, we’ll walk through what to look for during a fall protection inspection and how to know when it’s time to repair or replace worn or outdated gear. Whether you’re managing a crew or checking your own setup, these best practices will help you stay compliant—and more importantly, stay safe.

Why Fall Protection Inspections Matter

Fall protection gear is subjected to harsh environments: UV exposure, chemicals, moisture, abrasion, dirt, and mechanical wear. Over time, even the best equipment degrades. Regular inspection ensures your gear remains functional and compliant with OSHA and ANSI standards.

OSHA 1926.502 and ANSI Z359 require that personal fall arrest systems be inspected prior to each use and at least annually by a competent person. But depending on use conditions, more frequent checks may be needed.

What Should Be Inspected?

Every component of your fall protection system should be inspected before each use. Here's a breakdown of what to look for:

1. Full-Body Harnesses

  • Frayed, cut, burned, or excessively worn webbing

  • Cracked, corroded, or bent D-rings and buckles

  • Torn or missing labels

  • Stitching that is loose, broken, or pulled

Explore our selection of full-body harnesses to find replacements that meet current safety standards.

2. Lanyards & Self-Retracting Lifelines (SRLs)

  • Broken or frayed lifeline (webbing or cable)

  • Bent or rusted snap hooks

  • Damaged shock absorber pouch

  • Slow or non-locking retracting mechanism (SRLs)

Browse our lanyards and self-retracting devices to ensure you're equipped with reliable fall arrest solutions.

3. Anchorage Connectors & Straps

  • Evidence of chemical or heat damage

  • Cuts, excessive wear, or tears in straps

  • Rust or pitting on metal components

  • Worn-out D-rings or tie-off points

Check out our range of anchors to secure your fall protection system effectively.

When Should Fall Protection Gear Be Replaced?

Fall protection equipment should be removed from service and replaced when any of the following apply:

  • Gear has been involved in a fall

  • There are visible signs of wear, damage, or malfunction

  • Labels are missing or illegible (as required by ANSI Z359)

  • Gear is past its manufacturer's service life (if applicable)

  • Inspections reveal non-compliance with OSHA/ANSI standards

  • Gear feels stiff, brittle, or has lost flexibility

Some manufacturers specify maximum service life regardless of visible condition—always refer to the manufacturer’s instructions and guidance.

Tips for Keeping Your Gear Inspection-Ready

  • Store equipment in a clean, dry area away from sunlight and chemicals

  • Avoid dragging gear across rough surfaces

  • Use designated bags or bins to protect gear in transport

  • Maintain an inspection log for each piece of equipment

  • Train every crew member on proper use, storage, and inspection

Need to Replace Gear? We’ve Got You Covered.

At Up Side Down Supply, we stock a full range of fall protection products—including harnesses, lanyards, SRLs, anchor straps, and accessories from leading manufacturers like FallTech and PIP. Whether you’re replacing worn gear or outfitting a new crew, we’ll get you the right equipment—fast.

→ Browse Fall Protection Products

Safety starts with good habits—and the right gear. Make inspections a routine, and replace equipment that no longer meets the mark. Your team depends on it.

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